4 Day Or Less Turnaround On Short Run Custom Control Panels, Graphic Overlays & Name Plates.
We are the online source for short run custom control panels, graphic overlays, name plates and subsurface printed materials including Lexan® and our exclusive LexSaver®. We specialize in one-off, prototypes, and replacement parts.
- The toughest materials available from Lexan® to our exclusive LexSaver®
- Subsurface printing is perfect for the harshest conditions
- Any size, any shape and any design
- RoHS and UL compliant materials
- NO DIE OR TOOLING CHARGES
- 4 day or less turnaround
- Product Information
- Get Instant Quote
- Product Examples
- Why Maverick?
Control Panels AT-A-GLANCE
Shape & Size:
Cut to any shape and size
Virtually any size and shape in any design can be precision cut to your specifications -
with NO DIE or TOOLING CHARGES.Transparent Windows:
Transparent windows can be clear or printed with one of our 8 transparent colors on all materials with the exception of the LustreLook. Please keep in mind that the velvet finish on our Lexan® or LexSaver® products will diffuse the light being transmitted through the window.
For more information please contact CustomerCare.
Internal cutouts are all cuts in addition to the perimeter of your control panel.
Tolerance for perimeter and all internal cutouts is +-.010"
We offer a variety of materials to suit your custom control panel, graphic overlay and name plate needs. We offer UL materials, RoHS compliant materials, subsurface printed materials including Lexan® and materials developed to meet different environmental situations. If you cannot find the material you are looking for in our Instant Online Quoter please contact CustomerCare.
- Clear 10 mil Lexan® (polycarbonate)
- 7 mil velvet LexSaver®
- 10 mil velvet LexSaver®
- 10 mil velvet LexSaver® plus poly
When Lexan® Polycarbonate is selected as your material of choice, there is an option for adhesives. We offer your choice of three 3M adhesives to suit your needs.
-3M 467 – 2 mil adhesive smooth surfaces details
-3M 468 – 2 mil adhesive rough surfaces details
-3M 300-LSE – 2 mil adhesive smooth surfaces details
Adhesive Free Areas:
Windows and areas where the control panel will cover push buttons are areas where adhesive may not be desired.
We recommend our 10-mil Lexan® polycarbonate for control panels with adhesive free areas for best results as the adhesive is applied after the subsurface printing is complete.
Adhesive areas can come in almost any shape and size. A minimum .250" of adhesive is required at the perimeter for guaranteed adhesion.
Specify adhesive free areas in your art file. Allow .050" tolerance around all windows.
UL & RoHS:
Many of our control panel products meet the requirements for UL (Underwriters Laboratories) recognized systems and are also RoHS (Restriction of Hazardous Substances) compliant.
UL compliance - If your control panel or nameplate requires UL recognition, be sure you have checked the UL box at the top of the quoter. This will limit your options to only those that fit the UL criteria. All of our control panel printing colors qualify.
RoHS compliance - If your control panel or nameplate requires RoHS compliance, you can be assured that all of our materials and adhesives will meet your needs. The transparent colors and standard printing colors are all compliant with the exception of any color containing yellow or orange.
We offer 50+ printing colors to choose from. These printing colors will be opaque. If your control panel or faceplate has transparent windows, white will automatically be chosen to back all printing in these colors.
In addition to our standard colors, we can produce hundreds of other PMS colors by combining our standard colors below.
(Note that this technique will always be more costly than using a single standard color, and it is not appropriate for certain types of graphics like small text or thin lines where registration of the two colors would be a problem.)
Have questions? Please contact CustomerCare.
Why Should You Buy Control Panels and Graphic Overlays From Us?
We offer a seamless process with Online Quoting and Quick Turnaround!
In only 4 days or less, your custom control panel or other short run product will be on it's way to you. Not only do we save you time – we can also save you money!
Save Money With Maverick!
We're not like the other guys; we produce your graphic overlays and other short run products with No Tooling or Die Charges for unique shapes and internal cutouts. If you can design it, we can print it! Your free online digital proof will ensure your order prints to spec. You can count on us for innovative money saving solutions like our LexSaver® material. This could be just the cost saving material you've been looking for when flexibility and durability are at the top of your requirements list. Oh yeah, we provide you with a free digital online proof - or just purchase a single prototype with your order.
The Options You Must Have!
Rest assured, we carry RoHS compliant materials and UL recognized materials too. We offer some of the toughest materials the industry has to offer, from Lexan® to our own LexSaver® products, which have been strength tested to stand the test of time and abuse control panels take. Heat, abrasion and push button actuations are no problem for our materials.
Free digital online proof or affordable single prototypes
Any size – any shape – any design with NO DIE CHARGES
The most durable materials available
Many types of 3M adhesives
Minimum order is just 1 piece
Turnaround in 4 days or less
For prototypes, graphic overlays, custom control panels and short run projects, we just cannot be beat.
The Durable – Affordable Alternative
LexSaver® is a Maverick original
LexSaver® can be an excellent
alternative to more expensive
and less flexible Lexan® and
other substrates. Get an instant quote.
LexSaver® is not actually a printable substrate, but rather our unique process of combining a 5 mil velvet Lexan® overlaminate with any of our standard substrates. The most common substrate is 2 mil white polyester, and when used in place of subsurface printed Lexan®, a control panel or nameplate produced with the LexSaver® process can be more economical for jobs which would otherwise require a white flood coat and have a large number of internal cutouts.